List Of Different Types Of Welding Machines Explained In Detail!

Types of welding machines

 

Advantages and disadvantages of devices, selection rules, rating of the best models:

Modern welding machines amaze with their variety. There are a large number of types of welding machines on the market, from which each user can choose the best welding machine for effective and safe use.

To do this, you need to know what types of welding machines exist, study their characteristics and the rules for choosing them. Only in this case, you can purchase a suitable device.

How to choose the right welding machine

There are several types of best welding machine brands. Each of them has pros and cons that you need to consider before buying.

Transformers:

The principle of operation of the device is to reduce the input voltage to the level when a stable arc is formed.

Depending on the method of voltage regulation, there are two types of transformers:

With the amplitude method of voltage regulation. Here, the windings are displaced by mechanical action.

With phase control. It is provided by thrusts. This is the most acceptable option for welding machines of this type since it allows you to optimally regulate the current during a particular operation.

The peculiarity of the devices is that the alternating current appears exclusively at the output and in no other way. It is for this reason that the use of the device gives a low quality of material processing.

However, the devices also have advantages, namely:

1. Easy operation.
2. High degree of reliability.
3. Budget price.
4. High performance.                                                                                                                                                                     

In addition to the poor quality of processing, the following disadvantages of the unit are distinguished:

• Substantial dimensions and heavy weight.
• Dependence on the mains voltage –
• if it decreases, the welding quality deteriorates.
• Increased power consumption.

Rectifiers

These are more modern devices.

The device is equipped with a rectifier unit that converts alternating current into direct current.

This is the main difference from the previous type of welding machine. The tool is characterized by high quality material processing.

Rectifiers have the following advantages:

• Easy to use-these units can be used even by beginners, as they do not require special skills and abilities.
• The possibility of using not only for ferrous, but also for non-ferrous metals, the main thing is to choose the right electrodes.
• High quality of processing.
• Stable continuous arc.
• Functionality – this device is suitable, including for use at home.
• High reliability.
• Reasonable price.

Disadvantages:

• Significant dimensions and large weight, which negatively affects mobility.
• The operation depends on the voltage of the electric current.
• Increased electricity consumption.
• Semi-automatic machines
• Argon is mainly used in the devices, but carbon dioxide can also be used.

An additional function of the devices is welding with wire. No electrodes are used here, and no gas protection is required.

The essence of the procedure is the supply of a gas mixture with the simultaneous output of a wire that melts under the influence of an electric arc.

There are the following types of such tools:

• The device with a forced supply of gas.
• Devices with the function of switching off the gas supply.

Gas-free devices that operate exclusively with flux electrodes, which provide a protective layer over the welding site during the use of the unit for its intended purpose.

Areas of application of such devices:

• In industrial enterprises.
• At home.
• In vehicle maintenance centers

.This type of welding machine has the following advantages::

• It can be used for metal that is less than 1 mm thick.
• High quality of processing.
• During use, the metal is practically not sprayed.
• High performance.
• Among the disadvantages, the following points are highlighted:
• High consumption of materials-gas and wire.
• The high cost of both the unit itself and consumables.
• Even beginners can use it. This explains the demand for devices.

The advantages of devices:

1. Easy to use.
2. Small size and weight.
3. High performance and reliability.
4. The metal is practically not sprayed.
5. High quality of processing.
6. Low power consumption
7. compared to previous units.
8. Quick ignition.
9. Arc stability.

Design of inverters:

• An electronic circuit.
• Advantages:
• Light weight and compact dimensions.
• High degree of reliability.
• Easy to use and maintain.
• High quality of processing.
• Expert opinion
• Such devices are recommended for home use.
• Semi-automatic machines

These devices differ from the previous version with a higher power. In this regard, they have large dimensions and significant weight.

The essence of the devices is to feed the wire into the welding area using a special device. Such units can recommend for use in production. They are not suitable for home use.

In an inert cloud

This is a kind of semi-automatic, but with a more complex device. Such equipment belongs to professional devices, so it is used mainly in production. It is not suitable for use at home.

Argon arc device

Initially, it can plan that the device would use in industrial production, but the manufacturers decided to introduce devices for use at home.

The design of the devices:

1. The source of current.
2. Gas-type gearbox.
3. The burner.
4. An oscillator for converting current
5. into high-frequency pulses
6. that provide a stable,
7. smooth, non-contact arc.
8. Gas cutting and welding equipment
9. It is these devices that allow you to heat the metal to the melting point.

Such units have the following advantages:

• The devices work without electricity.
• Easy to use.

Disadvantages:

• High price.
• Low performance.
• Poor welding quality.
• Spot welding equipment

These units can recommend for use for point operations when assembling structures. Here, the two electrodes can locate in the same plane.

They provide instant melting of the metal at the point of contact. At the same time, there is no overheating, scale or roasting.

Devices for plasma welding

These are devices that provide a high-precision and high-quality procedure in a short period of time. The devices can be used even for work pieces of large thickness. The only drawback of the unit is the high cost.

Rules for the choice of device

So, when buying transformers, it is recommended to pay attention to the following points:

Operating voltage: For home use, three-phase or single-phase 380/220 V devices are suitable. You can also purchase a universal unit that is suitable for any type of voltage.

Power of the device: It is not necessary to purchase a device of the highest power. The main thing is that the device is suitable for the home network.

Parameters of the operating currents and the size of the electrodes. In this case, it all depends on what material the device will use for.

Dimensions of the unit. The smaller the size, the easier it will be to choose to store the device and transport it.

When choosing rectifiers, it can recommend to focus on such moments:

The presence of a pulse rectifier current. Only in this case, the devices guarantee a stable arc and minimal metal splashing.

In addition, such devices form a high-quality seam and do not require frequent replacement of consumables.

Operating voltage: It should be suitable for the home network.

Principles of adjustment of welding modes: This ensures the convenience of the performed procedure.

Selection criteria for inverter welding machines:

Operating voltage: It should be suitable for the home network.

Characteristics of welding currents and modes: In this case, it all depends on what thickness of the material the device will use for.

The duration of switching on the PV. This indicator will determine how long the device will function at maximum current. The bigger it is, the better.

Power: This indicator determines whether the cable can use to connect the device and whether the device will work without causing power surges.

Supply voltage range: This indicator determines the possibility of using the device in case of voltage drops.

Additional options: They increase the functionality and ease of use of the units.

Rating of the best models

To facilitate the choice of users, professionals have compiled a rating of the best models of welding machines for use at home.

Bison “Master” M 1

This unit can recommend for use for manual electric arc welding with fusible electrodes. The device can characterize to a high ignition speed and high performance.

Advantages:

• Safety of use.
• Low power consumption.
• The presence of protection against voltage surges.
• It does not overheat during a long period of operation.
• High quality of processing.
• Easy to use.

Disadvantages:

• High price.

Resanta AIS-190

This is an MMA inverter type welding machine. The device can characterize for the fact that it can be used even with a voltage drop. The unit is suitable for welding both thin and thick materials.

Advantages:

1. It does not overheat during a long period of operation.
2. High power, which is 5500W.
3. High-quality cooling system.
4. Relatively quiet operation.
5. Compact dimensions.

Disadvantages:

• The lack of carrying case.

Caliber Micro SVI-205

This is a household inverter, which is recommended for use for simple welding operations. The device provides mainly a high-quality seam, but in this case it all depends on the type of material can process.

Advantages:

• Light weight and compact size.
• Simplicity and ease of use.
• High quality of processing.
• Easy to ignite.
• High performance.

Disadvantages:

• A short wire.
• During operation, the wire heats up.

Aurora Stickmate 200

This is a universal model that can use for different types of welding. The unit can equip with the force Arc function, which allows you to use the device without sticking the electrodes.

In addition, this option ensures the high quality of the seams. The device has another useful additional Anti stick option. It automatically reduces the power current if the need arises. At the same time, all the relevant parameters can save.

Advantages:

• Simplicity and ease of use.
• Easy to ignite.
• The presence of protection against voltage surges.
• It can use with a cable length of up to 50 m.
• High-quality cooling system.

Disadvantages:

• A lot of weight.

The welding machine is an important tool when working with metals. There are a large number of types of such units, so the user can choose the option that fully meets his needs.